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CoolBlue Toroidal Cores

coolblue cores

CoolBlue® toroidal cores made from our nanocrystalline material Nanoperm® are used to reduce harmful voltages and currents in motor bearings in high-performance and/or fast-cycling inverter drive systems. These unwanted currents in the bearings lead to matting/fluting of the motor bearing, electrical breakdown of the bearing lubricant, and finally to complete failure of the motor.

In addition to reducing overvoltage at the motor terminals, targeted use of CoolBlue® toroidal cores also significantly suppresses the asymmetrical interference currents caused by parasitic leakage capacitances of the motor cable and the motor.

High frequency common mode currents leading to electrical breakdown in the lubrication of the motor bearings and are causing additional maintenance costs.

The Magnetec Nanoperm CoolBlue® line made of nanocrystalline material Nanoperm is being used to reduce damaging motor bearing currents in inverter – motor systems.

The CoolBlue® cores are used for suppressing the common mode EMI noise generated by the frequency converters. In order to achieve an efficient reduction of these destructive effects, CoolBlue cores have to be placed over the connector cables (without N and PE) in the DC-link or at the inverter output. In this configuration, the cores operate as a common-mode choke.

CoolBlue® Selection Guide

Kilowatt ≤ 0,7 ≤ 7,5 ≤ 30 ≤ 75 ≤ 315 ≤ 1.200 > 1.200
Part No oval n/a M-049 M-049 M-283 M-302 M-111 M-248
Part No round M-923 M-967 M-967 M-113 M-116 M-117 M-205
Isat*/Apk N=1 2 4 4 6 12 16 22
Turns [N] 2 2 1 1 1 1 1
Cable 50m 2 2 4 4 4 4 4
length 100m 4 4 4 4 4 4 4
up 200m 4 4 6 6 6 6 6
to 300m 4 4 6 6 6 6 6

CoolBlue® tape wound cores to reduce motor-bearing currents

Types Nominal dim. [mm]
do x di x h
Finished dim [mm] Domax x Dimin x Hmax Al [uH] @ 10kHz Al [uH] @ 100kHz Lfe [cm] Afe [cm²] Isat* [Apk]
M-923 30 × 20 × 10 32,7 × 17,8 × 12,6 13,6 – 27,2 >6,70 7,8 0,36 2,0
M-967 50 × 40 × 20 53,4 × 36,6 × 23,5 10,4-20,8 >7,30 14,1 0,73 4,5
M-049 50 × 40 × 20 oval:60,7/40,7×42,7/24,8×22,3 12,6 – 28,4 >6,30 14,1 0,8 3,5
M-112 63 × 50 × 30 68 × 43 × 36 23,3 – 46,6 >11,0 17,7 1,44 4,5
M-649 63 × 50 × 30 oval:82,8/45,5×57,5/20,6×33 23,3 – 46,6 >11,0 17,7 1,44 4,5
M-378 75 × 50 × 30 80 × 43 × 36 37,3 – 74,6 >18,5 19,4 2,78 5,0
M-113 80 × 63 × 30 85 × 57 × 35,5 24,1 – 48,2 >12,0 22,4 1,86 6,0
M-283 80 × 63 × 30 oval: 101/62×68/28×37 24,1 – 48,2 >12,0 22,4 1,86 6,0
M-114 100 × 80 × 30 105 × 75 × 35 22,5 – 45,0 >11,2 28,2 2,25 7,5
M-284 100 × 80 × 30 oval: 130/66×94/30×37 22,5 – 45,0 >11,2 28,2 2,25 7,5
M-115 130 × 100 × 30 135 × 94 × 34 24,6 – 52,9 >12,2 35,9 3,33 9,5
M-116 160 × 130 × 30 165 × 123 × 34 20,9 – 45,0 >10,5 45,4 3,24 12
M-302 160 × 130 × 30 oval: 197/111×155/69×36 20,9 – 45,0 >10,5 44,7 3,30 12
M-117 200 × 175 × 30 208 × 166 × 37 12,3 – 24,6 >6,00 58,8 2,74 15,5
M-111 237 × 201 × 30 oval: 305/147×249/95×37 14,5 – 29,9 >7,20 69,6 3,94 18,5
M-205 300 × 254 × 30 304 × 246 × 36 15,8 – 31,5 7,20 87,1 5,20 23
M-248 300 × 254 × 30 oval: 392/160×326/94×37 15,8 – 31,5 >7,90 87,1 5,20 23
M-503** 500 × 450 × 30 513 × 437 × 37 8,0 – 20,0 149,1 5,60 40
“Only for information, no guaranteed values . For all information no liability assumed. *Isat: ""Quasi Saturation Current"" @ B = 1,0 T / μnom / N = 1 Saturation Current Isat of NANOPERM®: Peak value of the exiting current when the initial inductance level is dropped to 10 per cent, see www.magnetec.de ; oval: stadium shape"